Electric motors are robust, efficient, and effective machines, but like any other machine, they could also be susceptible to malfunctions, gradual deterioration, and minor mishaps. When this occurs, it is usually a sign that your electric motor requires repairs or electric motor rewinds. Regular maintenance is required to ensure these electric motors are in satisfactory condition.
Performing predictive maintenance involves checking the actual condition of the equipment before scheduling any maintenance, helping you avoid unplanned and unnecessary downtime and increasing productivity simultaneously. A predictive maintenance program monitors the performance of equipment using condition-monitoring tools. Electric motor sensors send real-time data to a computerised maintenance management system (CMMS), which identifies maintenance issues. By comparing the condition monitoring data with analysed historical trends, an engineer can determine when and how to schedule maintenance.
Here are some reasons why predictive maintenance should be performed on electric motors:
Equipment lasts longer
Predictive maintenance helps to increase the lifespan of your equipment. It is possible to detect faults in the connections of an electric motor using tools such as infrared analysis. Through predictive maintenance, abnormalities in motor mechanics can be discovered before they can be irreparably damaged.
Costs benefits
By minimising the cost of spare parts and supplies, predictive maintenance programs also save you money on electric motors. Equipment is only ordered and replaced when necessary, and ongoing repairs are performed as needed to prevent breakdowns and prolong its lifespan.
Issues addressed immediately
The last thing you want to happen while working on a large project is to discover that your electric motor has seized up. In addition, it’s frustrating to discover the cause of your downtime was something that could have been solved with simple predictive maintenance. It is possible to prevent minor problems from becoming catastrophic if predictive maintenance is implemented.
Boost motor performance
As motors are continuously used, they degrade efficiency and reliability and lose functionality. It is possible to slow this degeneration process by choosing a predictive maintenance program that can identify minor problems as they arise. In addition to extending the life of motors, predictive maintenance can also improve their performance.
Reduced downtime
By implementing predictive maintenance programs, maintenance is only carried out when it is needed. Monitoring and analysing the machine’s condition allows maintenance staff to schedule their repairs as needed based on which components are faulty or are about to require replacement.
It is possible to reduce downtime by up to four times through predictive maintenance programs that use real-time data to stream into a computerised maintenance management system (CMMS).
Conclusion
Predictive maintenance methods have many benefits, such as longevity, cutting costs, and enhanced motor performance. If you’re looking for a maintenance method that is efficient and effective, you might want to consider a predictive maintenance program.
However, to ensure that a predictive maintenance program’s benefits are achieved, it is highly recommended that you approach the guidance of specialists from a reliable company in mechanical and electrical engineering in Singapore.
These companies have the knowledge and expertise to provide you with the most cost-effective mechanical and electric services such as motor rewinding and generator overhauling.
